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CO2- und kreislaufoptimierte additive Produktdesigns und LPBF-Fertigungsprozesse für ressourceneffiziente Nutzfahrzeugkomponenten, Teilvorhaben: Multikriteriell optimierte Produktdesigns und Umsetzung von R-Strategien mit LPBF-Prozessen

Das Projekt 'CO2OPERATE' zielt darauf ab, die Energie- und Umweltkosten additiv gefertigter, metallischer Bauteile für Nutzfahrzeuge, insbesondere Stadt- und Reisebusse (z.B. eCitaro), zu minimieren und die Ressourceneffizienz durch Leichtbau und Kreislaufstrategien (R-Strategien) zu steigern. Es wird erwartet, dass im Rahmen des Projekts etwa 100 kg Gewicht pro Bus eingespart werden, was in der Nutzungsphase eine Energieeinsparung von 2.100 kWh pro Bus bedeutet. In der Herstellungsphase liegt das Energieeinsparpotenzial mit den verwenden Verfahren pro Bus bei ca. 13.500 kWh. Diese Einsparungen sollen durch Leichtbaudesigns, prädiktive Lebenszyklusanalysen und Prozessoptimierungen für R-Strategien erreicht werden. Im Nutzfahrzeugbereich sind Leichtbau-Ansätze ('Reduce'-Strategie) aufgrund der Elektrifizierung besonders wichtig, um die Antriebsenergie zu reduzieren. Die langlebigen Fahrzeuge bergen Potenziale für R-Strategien wie 'Repair' und 'Remanufacturing', um den Einsatz von Primärrohstoffen zu minimieren. Die prädiktive Lebenszyklusanalyse (LCA) spielt dabei eine zentrale Rolle, da 80 % der ökologischen Kosten während der Produktentwicklung bestimmt werden. Das Projekt setzt auf zwei Standorte, um additive Prozessketten mit dem Laser Powder Bed Fusion (LPBF)-Verfahren und Sensorik zur bauteilspezifischen Messung von Energie- und Materialverbräuchen abzubilden. Im Rahmen des Projektes werden ca. 25 Bauteile untersucht und fünf davon umfassend ökologisch und ökonomisch bilanziert. Folgende Themenbereiche werden adressiert: (1) R-Strategien im Produktdesign, um den Materialeinsatz zu reduzieren, (2) die Anwendung und Optimierung von AM-Bauteilen in der Nutzungsphase und (3) die Bewertung von End-of-Life-Szenarien und R-Strategien hinsichtlich ihrer ökologischen und ökonomischen Vorteile.

Produktionsanlage zur umweltschonenden Herstellung von beschichteten Bremsscheiben – ein Beitrag zur Reduktion von Feinstaub und CO2-Emissionen im Straßenverkehr („Low Emission Brake“)

Die GOTEC Group ist ein großer Automobilzulieferer mit dem Schwerpunkt im Bereich der Beschichtung von Bauteilen. Die Unternehmensgruppe mit Hauptsitz in Wülfrath (Nordrhein-Westfalen) produziert weltweit an 17 Standorten ca. 6 Millionen Teile täglich. Mit dem 2020 gegründeten Tochterunternehmen GOTEC Brake Disc Coatings GmbH wird derzeit der Geschäftsbereich zur Herstellung von hartstoffbeschichteten Bremsscheiben aufgebaut. Die Herstellung von beschichteten Bremsscheiben erfolgt aktuell über thermische Spritzverfahren, wie z.B. High Velocity Oxygen Fuel (HVOF), das den aktuellen Stand der Technik widerspiegelt. Dabei muss zunächst galvanisch eine Bindeschicht aufgebracht werden. Im Anschluss wird thermisch die Beschichtung aufgetragen. Umweltbelastungen ergeben sich insbesondere durch die im Galvanikbad enthaltenen Metalle und Chemikalien, den sehr hohen Energieverbrauch sowie die eingesetzten Brennstoffe (i.d.R. Kerosin). Daneben entsteht ein prozessbedingter Materialverlust (nicht haftendes Pulver) von ca. 45 Prozent. Das Ziel des Vorhabens von GOTEC ist die Errichtung einer Fertigungslinie zur umweltschonenden Hartstoffbeschichtung von Bremsscheiben. Erstmalig zur Beschichtung von Bremsscheiben in Serie soll ein innovatives Extrem-Hochgeschwindigkeits-Laserauftragsschweiß-Verfahren (EHLA-Verfahren) angewendet werden. Dies ermöglicht bei deutlich geringerem Energieverbrauch einen besseren Materialauftrag, sodass weniger Beschichtungsmaterial benötigt wird. Beim Auftragen der Beschichtung mittels Laser sind keine Brennstoffe erforderlich. Das galvanische Aufbringen der Bindeschicht entfällt, sodass die damit einhergehenden Umweltbelastungen, wie der Austrag von Galvanikflüssigkeit beim Spülen der Bremsscheiben, vermieden wird. Mit dem innovativen Verfahren können je Werkstück ca. 85 Prozent CO 2 -Emissionen eingespart werden, das entspricht über 90 kg CO 2 -Ersparnis bei der Ausrüstung eines Premiumfahrzeugs. Bei der Produktion von z.B. 100.000 Bremsscheiben pro Jahr können mit dem EHLA-Verfahren gegenüber dem HVOF-Verfahren jährlich Treibhausgas-Emissionen mit einem Äquivalent von ca. 2.300 Tonnen CO 2 vermieden werden. Dabei ermöglicht das neue Verfahren die Einsparung von 1,33 Gigawattstunden Energie (76 Prozent) und 43,2 Tonnen (38 Prozent) Beschichtungsmaterial. Branche: Sonstiges verarbeitendes Gewerbe/Herstellung von Waren Umweltbereich: Klimaschutz Fördernehmer: GOTEC Brake Disc Coatings GmbH Bundesland: Nordrhein-Westfalen Laufzeit: seit 2022 Status: Laufend

Photosynthetic efficiency and symbiont cover of Amphistegina lobifera measured by PAM fluorometry and CLSM during a menthol-DCMU bleaching experiment (Nov–Dec 2022, Bremen, Germany)

This dataset contains experimental data from a one-month aquarium-based bleaching experiment conducted on Large Benthic Foraminifera (Amphistegina lobifera) from 16 November to 16 December 2022 at the Marine Experimental Facility of the Leibniz Centre for Tropical Marine Research (ZMT), Bremen, Germany. The aim of the experiment was to obtain symbiont-free A. lobifera individuals for future re-inoculation studies and symbiont switching experiments. The foraminifera were originally collected in May 2022 at the Interuniversity Institute for Marine Sciences (IUI) in Eilat, Israel (29°30'07.8N, 34°55'04.9E) and maintained in culture in Germany until the start of the experiment. To assess the effectiveness of two chemical agents—menthol and 3-(3,4-dichlorophenyl)-1,1-dimethylurea (DCMU)—in disrupting symbiosis, photosynthetic efficiency (measured as maximum quantum yield, Fv/Fm) was recorded every other day during the first week of the experiment using a Pulse-Amplitude-Modulated (PAM) fluorometer. Fv/Fm measurements were discontinued after the first week due to complete inhibition of photosynthesis. Symbiont coverage (%) was assessed on day one and then weekly until week four using Confocal Laser Scanning Microscopy (CLSM).

Geochemical parameters in peat depth profiles from ombrotrophic bogs in North and Central Europe. Fochteloër Veen, the Netherlands

This dataset contains geochemical variables measured in six depth profiles from ombrotrophic peatlands in North and Central Europe. Peat cores were taken during the spring and summer of 2022 from Amtsvenn (AV1), Germany; Drebbersches Moor (DM1), Germany; Fochteloër Veen (FV1), the Netherlands; Bagno Kusowo (KR1), Poland; Pichlmaier Moor (PI1), Austria and Pürgschachen Moor (PM1), Austria. The cores AV1, DM1 and KR1 were taken using a Wardenaar sampler (Royal Eijkelkamp, Giesbeek, the Netherlands) and had diameter of 10 cm. The cores FV1, PM1 and PI1 had an 8 cm diameter and were obtained using an Instorf sampler (Royal Eijkelkamp, Giesbeek, the Netherlands). The cores FV1, DM1 and KR1 were 100 cm, core AV1 was 95 cm, core PI1 was 85 cm and core PM1 was 200 cm. The cores were subsampeled in 1 cm (AV1, DM1, KR1, FV1) and 2 cm (PI1, PM1) sections. The subsamples were milled after freeze drying in a ballmill using tungen carbide accesoires. X-Ray Fluorescence (WD-XRF; ZSX Primus II, Rigaku, Tokyo, Japan) was used to determine Al (μg g-1), As (μg g-1), Ba (μg g-1), Br (μg g-1), Ca (g g-1), Cl (μg g-1), Cr (μg g-1), Cu (μg g-1), Fe (g g-1), K (g g-1), Mg (μg g-1), Mn (μg g-1), Na (μg g-1), P (μg g-1), Pb (μg g-1), Rb (μg g-1), S (μg g-1), Si (μg g-1), Sr (μg g-1), Ti (μg g-1) and Zn (μg g-1). These data were processed and calibrated using the iloekxrf package (Teickner & Knorr, 2024) in R. C, N and their stable isotopes were determined using an elemental analyser linked to an isotope ratio mass spectrometer (EA-3000, Eurovector, Pavia, Italy & Nu Horizon, Nu Instruments, Wrexham, UK). C and N were given in units g g-1 and stable isotopes were given as δ13C and δ15N for stable isotopes of C and N, respectively. Raw data C, N and stable isotope data were calibrated with certified standard and blank effects were corrected with the ilokeirms package (Teickner & Knorr, 2024). Using Fourier Transform Mid-Infrared Spectroscopy (FT-MIR) (Agilent Cary 670 FTIR spectromter, Agilent Technologies, Santa Clara, Ca, USA) humification indices (HI) were determined. Spectra were recorded from 600 cm-1 to 4000 cm-1 with a resolution of 2 cm-1 and baselines corrected with the ir package (Teickner, 2025) to estimate relative peack heights. The HI (no unit) for each sample was calculated by taking the ratio of intensities at 1630 cm-1 to the intensities at 1090 cm-1. Bulk densities (g cm-3) were estimated from FT-MIR data (Teickner et al., in preparation).

Geochemical parameters in peat depth profiles from ombrotrophic bogs in North and Central Europe. Pichlmaier Moor, Austria

This dataset contains geochemical variables measured in six depth profiles from ombrotrophic peatlands in North and Central Europe. Peat cores were taken during the spring and summer of 2022 from Amtsvenn (AV1), Germany; Drebbersches Moor (DM1), Germany; Fochteloër Veen (FV1), the Netherlands; Bagno Kusowo (KR1), Poland; Pichlmaier Moor (PI1), Austria and Pürgschachen Moor (PM1), Austria. The cores AV1, DM1 and KR1 were taken using a Wardenaar sampler (Royal Eijkelkamp, Giesbeek, the Netherlands) and had diameter of 10 cm. The cores FV1, PM1 and PI1 had an 8 cm diameter and were obtained using an Instorf sampler (Royal Eijkelkamp, Giesbeek, the Netherlands). The cores FV1, DM1 and KR1 were 100 cm, core AV1 was 95 cm, core PI1 was 85 cm and core PM1 was 200 cm. The cores were subsampeled in 1 cm (AV1, DM1, KR1, FV1) and 2 cm (PI1, PM1) sections. The subsamples were milled after freeze drying in a ballmill using tungen carbide accesoires. X-Ray Fluorescence (WD-XRF; ZSX Primus II, Rigaku, Tokyo, Japan) was used to determine Al (μg g-1), As (μg g-1), Ba (μg g-1), Br (μg g-1), Ca (g g-1), Cl (μg g-1), Cr (μg g-1), Cu (μg g-1), Fe (g g-1), K (g g-1), Mg (μg g-1), Mn (μg g-1), Na (μg g-1), P (μg g-1), Pb (μg g-1), Rb (μg g-1), S (μg g-1), Si (μg g-1), Sr (μg g-1), Ti (μg g-1) and Zn (μg g-1). These data were processed and calibrated using the iloekxrf package (Teickner & Knorr, 2024) in R. C, N and their stable isotopes were determined using an elemental analyser linked to an isotope ratio mass spectrometer (EA-3000, Eurovector, Pavia, Italy & Nu Horizon, Nu Instruments, Wrexham, UK). C and N were given in units g g-1 and stable isotopes were given as δ13C and δ15N for stable isotopes of C and N, respectively. Raw data C, N and stable isotope data were calibrated with certified standard and blank effects were corrected with the ilokeirms package (Teickner & Knorr, 2024). Using Fourier Transform Mid-Infrared Spectroscopy (FT-MIR) (Agilent Cary 670 FTIR spectromter, Agilent Technologies, Santa Clara, Ca, USA) humification indices (HI) were determined. Spectra were recorded from 600 cm-1 to 4000 cm-1 with a resolution of 2 cm-1 and baselines corrected with the ir package (Teickner, 2025) to estimate relative peack heights. The HI (no unit) for each sample was calculated by taking the ratio of intensities at 1630 cm-1 to the intensities at 1090 cm-1. Bulk densities (g cm-3) were estimated from FT-MIR data (Teickner et al., in preparation).

Geochemical parameters in peat depth profiles from ombrotrophic bogs in North and Central Europe. Pürgschachen Moor, Austria

This dataset contains geochemical variables measured in six depth profiles from ombrotrophic peatlands in North and Central Europe. Peat cores were taken during the spring and summer of 2022 from Amtsvenn (AV1), Germany; Drebbersches Moor (DM1), Germany; Fochteloër Veen (FV1), the Netherlands; Bagno Kusowo (KR1), Poland; Pichlmaier Moor (PI1), Austria and Pürgschachen Moor (PM1), Austria. The cores AV1, DM1 and KR1 were taken using a Wardenaar sampler (Royal Eijkelkamp, Giesbeek, the Netherlands) and had diameter of 10 cm. The cores FV1, PM1 and PI1 had an 8 cm diameter and were obtained using an Instorf sampler (Royal Eijkelkamp, Giesbeek, the Netherlands). The cores FV1, DM1 and KR1 were 100 cm, core AV1 was 95 cm, core PI1 was 85 cm and core PM1 was 200 cm. The cores were subsampeled in 1 cm (AV1, DM1, KR1, FV1) and 2 cm (PI1, PM1) sections. The subsamples were milled after freeze drying in a ballmill using tungen carbide accesoires. X-Ray Fluorescence (WD-XRF; ZSX Primus II, Rigaku, Tokyo, Japan) was used to determine Al (μg g-1), As (μg g-1), Ba (μg g-1), Br (μg g-1), Ca (g g-1), Cl (μg g-1), Cr (μg g-1), Cu (μg g-1), Fe (g g-1), K (g g-1), Mg (μg g-1), Mn (μg g-1), Na (μg g-1), P (μg g-1), Pb (μg g-1), Rb (μg g-1), S (μg g-1), Si (μg g-1), Sr (μg g-1), Ti (μg g-1) and Zn (μg g-1). These data were processed and calibrated using the iloekxrf package (Teickner & Knorr, 2024) in R. C, N and their stable isotopes were determined using an elemental analyser linked to an isotope ratio mass spectrometer (EA-3000, Eurovector, Pavia, Italy & Nu Horizon, Nu Instruments, Wrexham, UK). C and N were given in units g g-1 and stable isotopes were given as δ13C and δ15N for stable isotopes of C and N, respectively. Raw data C, N and stable isotope data were calibrated with certified standard and blank effects were corrected with the ilokeirms package (Teickner & Knorr, 2024). Using Fourier Transform Mid-Infrared Spectroscopy (FT-MIR) (Agilent Cary 670 FTIR spectromter, Agilent Technologies, Santa Clara, Ca, USA) humification indices (HI) were determined. Spectra were recorded from 600 cm-1 to 4000 cm-1 with a resolution of 2 cm-1 and baselines corrected with the ir package (Teickner, 2025) to estimate relative peack heights. The HI (no unit) for each sample was calculated by taking the ratio of intensities at 1630 cm-1 to the intensities at 1090 cm-1. Bulk densities (g cm-3) were estimated from FT-MIR data (Teickner et al., in preparation).

Photos of marine litter in the shallow seafloor of the southernmost North and Baltic seas during the Walther Herwig III cruise WH462 in 2022

The dataset is a set of photos of marine litter at the seafloor and corresponding coordinates. The photos were taken in the southernmost North and Baltic seas, between 30.11.2022 and 12.12.2022 during the Walther Herwig III 462 research cruise (Date begin: 29.11.2022 - Date end: 14.12.2022, harbor begin: Bremerhaven - harbor end: Bremerhaven) . The video system used consists of a GoPro HERO 9 black in an aluminium case mounted in the front of the sledge and two lights with a total of 7200 lumen. Three laser pointers mounted in an equilateral triangle (laser center point distance 25.5 cm) provided the size reference for the video observation. The photos were taken as part of a study to visually quantify the amount of marine letter in the seafloor and compare this value with bottom trawl data.

Laser diffraction grain-size data of Late Glacial to present sediment cores from Schweriner See, NE Germany

This dataset contains laser diffraction grain-size distributions from five Late Glacial to present sediment cores recovered from the northern shore of Schweriner See (See = Lake, NE Germany). The cores (3.0–4.6 m long, 5 cm diameter) were collected using a percussion coring system from different geomorphological positions, including beach ridges, a lake terrace, and the base of a shore slope. One core (Döpe19/1) was obtained from the northeastern shore of Schweriner Außensee in the Döpe area, while four cores (HoVie05–HoVie08) were recovered from the Hohen Viecheln area in the north shore of Schweriner Außensee. Sediment cores were subsampled at 2 cm resolution, and grain-size measurements were performed using a Fritsch Laser Particle Sizer Analysette 22 MicroTec plus (0.08–2000 μm) following removal of organic matter and carbonates and ultrasonic dispersion.

Digital terrain model of the watercourse estuary Elbe 2016 (DGM-W 2016) | model data

The digital terrain model of waterways for the estuary of river Elbe (DGM-W 2016) in high resolution based on airborne laser scanning and echo sounder data is produced and published by the German Federal Waterways and Shipping Administration (Wasserstraßen- und Schifffahrtsverwaltung des Bundes, WSV). The data includes the Outer Elbe and the tidally influenced side branches of the Elbe estuary upstream to the town Geesthacht. The data is available in a raster resolution of 1 meter. Coordinate reference system: EPSG 25852, ETRS89 / UTM Zone 32N Elevation reference system: DHHN92, NHN Survey methods: Airborne laser scanning (ALS) 02. - 04.2016 Multibeam echo sounder, single beam echo sounder 2015-2017 It is strongly recommended to use the data source map for quality assessment.

Digital terrain model of the watercourse estuary Elbe 2022 (DGM-W 2022) | model data

The digital terrain model of waterways for the estuary of river Elbe (DGM-W 2022) in high resolution based on airborne laser scanning and echo sounder data is produced and published by the German Federal Waterways and Shipping Administration (Wasserstraßen- und Schifffahrtsverwaltung des Bundes, WSV). The data includes the Outer Elbe and the tidally influenced tributaries and branches of the Elbe estuary upstream to the town Geesthacht. The data is available in a raster resolution of 1 meter. Coordinate reference system: EPSG 25852, ETRS89 / UTM Zone 32N Elevation reference system: DHHN2016, NHN Survey methods: Airborne laser scanning (ALS) 02.04.2022 - 19.04.2022 Multibeam echo sounder, single beam echo sounder 09.02.2017 - 09.04.2023 It is strongly recommended to use the data source map for quality assessment.

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