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Large-Area CIS Based Thin-Film Solar Modules for Highly Productive Manufacturing (LARCIS)

Objective: In order for the commercial production of large CIGS modules on the multi-MW scale to be successful, the processes must still be streamlined and optimised taking considering both economical and ecological aspects. This project aims to support the developme nt of this material- and energy-saving thin-film technology so it can gain a foothold in the free PV market. Promising laboratory results will be transferred to large-scale production, where the availability of appropriate production equipment and very hig h material and process yields are of decisive importance. 4 universities, 2 research institutes, and 4 companies will work closely together in order to merge the physical understanding of the processes and the engineering know-how, which are necessary for up-scaling the CIGS technology to a marketable multi-megawatt production volume. We will focus on: (1) very high-quality modules manufactured by coevaporation of CIGS and applying cost-effective methods, ETA up to 14 Prozent on 0.7 m2; (2) the development of Cd-free buffer layers for Cd-free CIGS modules on an area of up to 0.7 m2, ETA up to 12 Prozent; (3) and the development of a mid-term alternative: electrodeposition of low-cost CIS modules with ETA above 10 Prozent (estimated cost about 0.8 E/Wp). We will transfer the Mo back contact sputtering know-how to a specialised European large-area glass coater to provide substrates for both the coevaporation and the electrodeposition approaches. All process developments such as modifications of the back contact, wet- or vacuum-deposited buffer layers, the multi-stage coevaporation of CIGS, or improved Ga incorporation in electrodeposited absorbers will first be tested and evaluated on the laboratory scale. Successful approaches will be up-scaled and transferred to three independ ent commercial CIGS pilot lines located in three different European countries. Novel process and quality control techniques must also be developed and applied to reach these ambitious goals.

SOLATERM - Promotion of a New Generation of Solar Thermal Systems in the Mediterranean Partner Countries (MPC)

The Mediterranean Partner Countries of the European Union are confronted with a rapidly increasing energy demand caused by a growing population especially in cities and increasing living standards. The region has a great potential for the use of renewable energies, notably solar energy due to its high level of solar radiation. However, only a small variety of solar thermal technologies is used in the region. The state of technology and the political support mechanisms vary strongly across the region and in relation to the EU countries, where new solar thermal applications for water and space heating as well as cooling are developed. SOLATERM is an EU-funded project that brings together research institutions, energy agencies, authorities and enterprises from EU and the Southern Mediterranean partners. The project consortium with partners from eight Southern Mediterranean and five EU countries has the aim of promoting the application of a new generation of solar thermal systems in the Mediterranean partner countries. SOLATERM combines the technological know-how of EU research institutions with the specific experiences and knowledge of the Southern Mediterranean partners. The EU partners provide important experiences in developing a successful political framework to boost the use of renewable energy.

Compact direct (m)ethanol fuel cell for portable application (MOREPOWER)

Objective: The objective is to develop a low-cost, low temperature, portable direct methanol fuel cell device. It will also offer limited operation on ethanol fuel and will be of compact construction and modular design. The development will include novel proton exchange membranes, anode and cathode electro catalysts and fully optimised multilayer membrane electrode assemblies. New low-cost proton exchange membranes will be developed to reduce the methanol crossover rate through the electrolyte to levels significantly lower than that of currently available materials (e.g. Nafion). New electro catalyst materials will be developed to enhance the low temperature methanol (and ethanol) electro-oxidation activity of the anode. Catalyst development for the cathode will focus on enhancing the oxygen reduction activity of platinum electro catalyst and increasing its selectivity to enhance methanol tolerance. The structure of the electro catalyst and electrode layers will be optimised to promote efficient operation at low temperatures with practical flows and pressures. System optimisation, simplification and miniaturization will be carried out. The final performance objectives will be: single cells operating at 0.5V / cell at 0.2 Acm-2 at 30-60 C (in atmospheric pressure air). Prototypes of 100 and later 500 W stacks, operating at low temperatures with aimed electrical characteristics of 40 A/12.5 V, will be the targets of the project. The effective operation at this low temperature is particularly challenging. Additionally a conceptual study for up-scale will be supplied. A narrow collaboration between research centres and industry will make possible a rapid exploitation of the new components and system developments. A SME will be responsible for the integration and will deliver the prototypes. The potential market for portable fuel cells includes weather stations, medical devices, signal units, auxiliary power units, gas sensors and security cameras.

European rail research network of excellence (EUR2EX)

Objective: The strategic objectives of the European Rail Research Network of Excellence (EUR2EX) are: 1.To integrate the fragmented European Rail Research landscape by networking together the critical mass of resources and expertise to provide European leadership and be a world class player, 2.To promote the railway contribution to sustainable transport policy, 3.To improve the competitiveness and economic stability of the railway sector and industry by:creating a durable integrated network of excellence in rail resea rch, technology innovation and knowledge management from the research capacities of universities and institutions, implementing knowledge from rail operators, rail industry incl. SME, with priority given to engineering interfaces and methods for product qu alification in line with ERRAC's SRRA.EUR2EX will have as its foundation six regional/supra regional networks with 67 members and some 670 researchers. Each region has nominated a representative who will be a formal participant for the purpose of the EC co ntract and lean management structure. EUR2EX will encourage new networks to be formed where justified incl. a CEEC network.The members of the regional networks will provide the researchers and research projects that will be integrated and form the research base for new joint projects. UIC, UNIFE and UITP will be EUR2EX participants. They will not provide researchers for integration but their involvement and support are crucial to the success of EUR2EX.EUR2EX will have close links with selected companies tha t have specific knowledge but who may not be able to commit themselves to formal integration. These companies have been identified as associate members.The process of integration of excellence takes place on the basis of a JPA with integrating activities, jointly executed research while sharing research platforms, facilities and activities for spreading excellence to be transferred into a durable integration based on a profound business case.'

European Concentrated Solar Thermal Road-Mapping (ECOSTAR)

Objective: The European Union has adopted the potential of Concentrating Solar Thermal Power (CSP) to contribute significantly to the achievement of a truly sustainable energy system in the medium-to-long term in Europe. Thus, the EC currently supports the implementation of three pilot solar thermal power plants. Besides continuous implementation of this technology, cost targeted innovation approaches are needed to achieve cost-competitiveness of this technology in the medium-to-long term. Up to now a variety of different and competing approaches have been promoted by the fragmented research base in Europe. The major objectives of the ECOSTAR co-ordinating action are: - to identify the European innovation potential with the highest impact on CSP-cost reduction, - to focus the European research activities and the national research programs of the partners involved onto common goals and priorities, - and to broaden its basis of industrial and research excellence, capable to solve the multidisciplinary CSP specific problems. High level commitment of six large research centres from Germany (DLR), Israel (WIS), France (CNRS-IMP),Spain (CIEMAT), Switzerland (ETH) and Russia (IVTAN) each with long-year experience in the subject and most of them conducting a significant program on concentrating solar technologies and operating their own facilities express the readiness to combine their national expertise to achieve these goals. This group has teamed-up with the international association of power and heat generation (VGB Powerless),which includes many of the European players in the power sector, to ensure by an independent industry assessment, that the identified innovation pathways are feasible from an industry perspective, to disseminate them to the power sector, and to support the identification of further expertise needed.

Sustainable energy management systems (SEMS)

Objective: The aim of this project is to turn 4 core communities (Germany, Austria, Luxemburg, Poland) with clearly defined system borders and 14 - 20.000 inhabitants each into CONCERTO communities. A mix of different EE and RES demonstrations (including refurbishment of old buildings, eco-buildings and polygeneration, all underpinned with complete business plans) will allow to avoid about 300 GWh/yr end energy from fossil sources, thus avoiding 94.000 tons CO2/yr, and saving 22.9 mio Euro/yr of disbursements for extra-communal electricity and heat deliveries. The application of the Decentralised Energy Management System (DEMS) will allow for local and inter-communal operation, monitoring and control of energy consumption, storage and generation units and grids, including DSM and LCP, thereby exploring a EE potential of at least 5Prozent. The target in RES coverage for 2010 is of resp. 39 to 62Prozent of the then remaining electricity and heat demand. EnerMAS, a low-threshold version of the European environmental management system.

Integrated small scale solar heating and cooling systems for a sustainable air-conditioning of buildings (SOLERA)

Objective: The project aims to develop highly integrated solar heating and cooling systems for small and medium capacity applications which are easily installed and economically and socially sustainable. The envisioned applications are residential houses, small office buildings and hotels. The goal is to use the excess solar heat in summer to power a thermally driven cooling process in order to provide cooling for air-conditioning. In the heating season the solar system is used to provide direct heating. The proposed project therefore aims to demonstrate the technical feasibility, reliability and cost effectiveness of these systems, specially conceived as integrated systems to be offered on the market as complete packages which will make better use of the available solar radiation as present systems.

Das Energiewende-Szenario 2020 - Ausstieg aus der Atomenergie, Einstieg in Klimaschutz und nachhaltige Entwicklung, Hydrogen and Fuel Cell Technologies for Road Transport (HyTRAN)

Two innovative integrated Fuel Cell Systems for automotive application will be developed within specific Technological Platforms (TPs): TP1 POWERTRAIN: development of a system for traction power by an 80 kW direct hydrogen PEM fuel cell system implemented on a passenger car. TP2 APU: development of 5 kW Auxiliary Power Unit for both light-duty and heavy-duty vehicles, including microstructured diesel oil steam reformer, clean-up reactors, an innovative reformate hydrogen stack and balance of plant components. These objectives will be reached via R&TD activities that will address the most critical technical bottlenecks which currently hamper wide market penetration of PEM fuel cell systems for road transport, while accounting some of the key market and policy drivers and barriers. Particularly, the following innovative components will be developed: A 80 kW direct hydrogen stack with strong weight and volume reduction, increased efficiency, durability and start-up time, with innovative MEAs embodying sealing layers (7-layers MEAs); A 5 kW reformate stack, including innovative electrocatalyst and MEA elements tolerant to very high CO concentrations and low-resisitivity bipolar plates; A highly efficient, clean and compact micro-structured diesel steam reformer and gas purification unit; Variable displacement compressors with reduced noise level; Innovative humidification/dehumidification apparatus; Heat exchanger and radiator customised for the different applications; Specific targets for both platforms will be achieved via a system approach leading to development and validation of the concepts (POWERTRAIN: in a passenger car; APU: dynamic test validation in bench) with high well-to-wheel efficiency (low fuel consumption), easy and optimised packaging and on-board integration.

POLYCITY - europäische Energieforschung für Kommunen

Die Projektgebiete liegen in Deutschland, Italien und Spanien. Deutschland: Scharnhauser Park: In Ostfildern am südlichen Rand von Stuttgart entsteht auf einem ehemaligen amerikanischen Militärgelände der Stadtteil Scharnhauser Park für rund 10.000 Bewohner und mit etwa 2.500 Arbeitsplätzen. Zu rund 80 Prozent soll der Energiebedarf aus erneuerbarer Energie gedeckt werden. Kern des Energiekonzeptes für den Stadtteil ist ein Biomasse-Blockheizkraftwerk mit 1 MW elektrischer und 6 MW thermischer Leistung. Die Anlage wird optimiert, eine Ist-Analyse ist bereits erstellt worden. Mit der im Sommer ungenutzten Wärmeenergie soll künftig Kälte für die Klimatisierung von Gewerbebauten erzeugt werden. Neben der ganzjährigen Nutzung erneuerbarer Energien für die Kraft-Wärme-Kältekopplung ist auch Energiespeicherung (zentral und dezentral) und ein kommunales Energiemanagementsystem auf der Basis modernster Informationstechnologien vorgesehen. Das zafh.net liefert Know-how der simulationsgestützten Regelung von Anlagen und setzt betriebsbegleitende Simulationen ein. In Echtzeit soll aus den klimatischen Randbedingungen der optimale Betriebszustand berechnet und mit den real gemessenen Werten verglichen werden. Als Basis ist ein Geoinformationssystem entwickelt worden, mit dem die Energiedaten der Gebäude erfasst und ausgewertet werden können. Die Gebäude unterliegen einem hohen Dämmstandard (25 Prozent unter den in der Wärmeschutzverordnung 1995 geforderten Werten). Bei den im Projekt neu dazukommenden Wohn- und Gewerbebauten wird der Transmissionswärmeverlust um weitere 20-30 Prozent gesenkt. Die ersten Wohnbauten wurden im Herbst 2005 vom Siedlungswerk Stuttgart erstellt. Mit Argon gefüllte Fenster mit erhöhter Rahmendämmungund Kunststoff-Abstandhaltern erreichen einen Gesamt-Wärmedurchgangskoeffizienten von 1,1 W m-2 K-1. In diesem ersten Bauabschnitt sind reine Abluftanlagen ohne Wärmerückgewinnung installiert worden, in späteren Bauabschnitten sollen Anlagen mit Wärmerückgewinnung einer Vergleichsanalyseunterzogen werden. Die Gebäudedichtigkeit wird mit Blower-Door-Tests experimentell untersucht. Der Energiestandard wird bei allen Bauten dokumentiert. Messgeräte für die Fernauslese und Auswertung (Smartbox) sind bereits installiert. ImGewerbegebiet wird im März 2006 ein erstes Demoprojekt zur innovativen Gebäudetechnologie (Heizung, Lüftung, Klima) mit etwa 4.000 m2 Nutzfläche erstellt. In der Ausführungsplanung enthalten sind: thermische Kühlung, Erdreichwärmetauscher, Betonkernaktivierung (zur Kühlung) ein Unterflurkonvektions-Heiz- und Kühlsystem, ein Tageslicht-Lenksystem. Nicht nur das Biomassekraftwerk liefert Strom, sondern auch gebäudeintegrierte PV-Anlagen. Ziel ist eine Leistung von insgesamt 70 kWp. Zudem wird die kinetische Energie des Wassers genutzt: Das aus den Hochbehältern ins Netz abfließende Trinkwasser treibt eine 80-kW-Entspannungsturbine an.

Demonstration of a sustainable CHP concept using residues from olive oil production (OLIVEPOWER)

Objective: The project focuses on the demonstration of an innovative and sustainable CHP concept using residues from olive oil production (olive wastes) as fuel. A first plant based on the new concept will be realised in Greece. The main objective of the project is to demonstrate a closed cycle concept able to reduce landfill problems and emissions and to promote the use of renewable electricity production in Southern Europe. The project will be based on an approach integrating the whole chain (fuel logistics and preparation, energy production, by-product utilisation). An optimised fuel logistic concept will guarantee for a secured fuel supply over the whole year. The fuel will not only be dewatered and dried but also a marketable by-product will be produced. By this means a better fuel quality can be achieved and solid wastes as well as waste- water can be omitted. The development and design of the combustion unit focuses on a technology tailored to the special characteristics of the olive waste.

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